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Quality Inspection Report
Fax completed form to DuPont 1-800-417-1266
Name________________________________________
Distributor/Marketer Name________________________
Manufacturer Name_____________________________
Address______________________________________
Installer Name__________________________________
_____________________________________________
Dealer Name___________________________________
Date Installed__________________________________
Telephone Number
(Work)________________________________________
(Home) Inspected by Date
Description of complaint:
Manufacturing Requirements:
Y
es No N/
A
1 Does the material used in the installation meet the Zodiaq® product non-conformity standards
as described in the Zodiaq® Product Non-Conformity Identification document?
2 Does the material used in the installation match the color criteria outlined in the Zodiaq® warranty?
3 Do all inside corners of one piece L, U, etc. have a minimum of a 1/4" (6 mm) radius?
4 Do all top and bottom edges of straightedge profiles have a minimum of 1/16" radius (1.5 mm) or chamfer?
5 Do all outside corners have a minimum 1/8" (3 mm) radius?
Cutout Requirements:
Y
es No N/
A
6 Are cooktop and sink cutout corners radiused with a minimum allowable radius of 3/16" (5 mm)?
7 If a square cutout is used, has the inspector assured that the cut does not extend past the cutout perimeter?
8 If cutouts (electrical outlets) extend past the cutout perimeter are they filled with adhesive?
9 Is there at least 1/8" (3 mm) clearance space on all sides to allow for cooktop/sink expansion?
10 Are cutouts supported within 3" (7.5 cm), of the cutout edge?
11 Are stainless steel or lavatory undermount sinks supported with clips or cradles?
12 Are all non stainless steels sinks supported with cradles?
Intallation General Requirements
:
Y
es No N/
A
13 Is this an interior installation?
14 Are tops of cabinets flat and true to within 1/8" (3 mm) over a 118" (3 m) length?
15
Is the maximum visible gap <
1/8" of clearance between Zodiaq® countertops and the walls?
16 Are tops properly adhered using flexible adhesive to support material?
17 If inserts are used are they insert and glue type?
Installation Support Requirements:
Yes No N/A
18 For structures with <26" (66 cm) depth, is there continuous perimeter support?
19
For structures with >26" (66 cm) depth, is there continuous perimeter support and additional front to back support every 36"?
20 For structures with support on three (3) sides is there proper support?
21
For overhangs exceeding 12" (30 cm) for 2 cm product, and 15" (38 cm) for 3 cm product is there proper support?
22 For half walls, knee walls, pony wall overhangs is there proper support?
23 Has only acceptable support material (MDF, plywood, structural steel, or wood) been used?
Installation Seam Requirements:
Yes No N/A
24 Are all field seams color matched using a DuPont approved adhesive?
25 Are all field seams filled through the entire seam thickness?
26 Are all field seams supported minimally on both sides in the front and the back of the seam?
27
Are seam widths <
1/16"?
28
Is the height mismatch of joined field seams <1/64"?
Customer abuse caused failure or complaint:
Yes No N/A
29 Heat damage Explain:_________________________________________________________________________
30 Scratch damage Explain:_______________________________________________________________________
31 Stain damage Explain:_________________________________________________________________________
32 Other:
Zodiaq Quality Inspection Report May 2006
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